Mixing
Mixing is a key step in the feed production process, in which different raw materials are uniformly blended to ensure the correct distribution of nutrients in the final ration. Feed mill mixers are designed to ensure great precision and uniformity, reducing cycle times and minimizing the presence of residues. Process efficiency is crucial to the quality of the finished product and recipe traceability. Depending on production requirements, horizontal paddle or reel mixers are used, which are especially suitable for high-capacity plants, or vertical setups for lower volume needs. The internal structure and discharge devices are designed to facilitate cleaning and reduce downtime between cycles. The mixing stage directly affects the zootechnical performance of the feed, making the accurate control of timing, dosages, and uniformity essential.
Molasses Mixer
The molasses mixer is designed for mixing meals with molasses. The product is homogenized through continuous mixing, and its operation also allows for the crushing of lumps that may form. The molasses mixer consists of a chamber made entirely of high quality stainless steel sheet of suitable thickness, lined entirely with nylon tubing for keeping the chamber clean. There is a side door for access and maintenance of the rotating reel. The reel consists of a central axis on which the blades are welded. This rotates on its own horizontal axis, allowing main product to be properly mixed with the molasses. The chamber is surrounded by a heating system with a heating cable, which improves the mixing of the product. Several nozzles are installed along the sides of the chamber to spray steam inside it and help mixing. The motor is located at the top of the machine. With adequate power, it provides the reel with the right torque to ensure rotation and continuous mixing.
Vertical Mixer, MV model
The vertical mixer consists of a cylindrical body, a lower collection cone, a loading hopper at ground level and a vertical recirculation tube that allows continuous mixing of the product, for perfect homogenization. Tubular support legs provide stability and ease of installation. Compact and efficient, the vertical mixer allows for fast mixing times and is easily integrated into plants due to its simple construction and maintenance.
Horizontal Mixer, MO model
The machine casing is made of heavy-gauge, press-formed and calendered steel sheet, so as to allow optimal mixing of the product. The entire structure is reinforced with profiles on the outside. Both heads are made of heavy-gauge steel sheet reinforced with profiles both longitudinally and transversely and are bolted to the casing to allow easy maintenance operations. A reel with a concentric double helix is mounted on a central shaft and is made with a solid steel rod. Two supports at the ends of the shaft allow for perfect alignment, and the shaft seals keep it isolated from dust. It is closed off at the top with a bolted flat cover, with dust-proof gaskets to ensure a tight seal during operation. An inspectable movable section, equipped with a grille and electrical accident-prevention safety device, provides controlled access to the top of the machine. The discharge system consists of a series of openings operated by a pneumatic cylinder and equipped with safety limit switches.
Paddle Mixer, MOPA model
The machine casing is made of heavy-gauge, press-formed and calendered steel sheet, so as to allow optimal mixing of the product. The entire structure is reinforced with profiles on the outside. The mixing axis is rotated by a power gearmotor. Both heads are made of heavy-gauge steel sheet reinforced with profiles both longitudinally and transversely and are bolted to the casing to allow easy maintenance operations. The paddles are mounted on a central shaft and are oriented and arranged to allow the best mixing of the product. The shaft is made of solid round steel. Two supports at the ends of the shaft allow perfect alignment and the presence of a low-pressure pneumatic nozzle prevents the depositing of dust or foreign material. There are inspection hatches on the sides equipped with electric sensors and safety locks to allow opening only when the machine is stopped. The unloading system consists of a door operated by one or more pneumatic cylinders, with safety limit switches and a mechanical safety lock system.